industrial mathematics

Optimització de Reserves de Cable en Bobina (ORCaB)

Publication TypeFunded research projects
Year of Publication2020
AuthorsF.-Javier Heredia
Type of participationLeader
Duration06/2020-12/2020
Funding organizationTop Cable
Partners-
Project codeC-11622
Key Wordsresearch; one dimensional cutting stock; private; project; manufacturing
AbstractL’empresa Top Cable, líder en la fabricació de cables elèctrics, es planteja aplicar una millora en el seu ERP de gestió del magatzem, afegint-hi un nou mòdul que optimitzi i doni suggeriments a la logística del magatzem tenint en compte les noves arribades i l’stock que hi hagi present.
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Research project with Top Cable on multiperiod one-dimensional cutting stock problem.

 On April 2020 a research project called Optimització de Reserves de Cable en Bobines has been settled with the company Top Cable,  a international leader in cable technology. The purpose of the project is to engage a study to asses the  suitability of mathematical optimization techniques to improve the procedure they currently apply to the fulfillment of the customer's orders. In this first part of the project a multiperiod extension of the one-dimensional cutting stock problem is going to be formulated to solve a instance of the company's demand supply problem.

A multistage stochastic programming model for the strategic supply chain design

Publication TypeConference Paper
Year of Publication2018
AuthorsDaniel Ramón-Lumbierres; F.-Javier Heredia; Robert Gimeno Feu; Julio Consola; Román Buil Giné
Conference Name23th International Symposium on Mathematical Programming
Conference Date01-06/07/2018
Conference LocationBordeaux
EditorMathematical Optimization Society (MOS)
Type of Workcontributed presentation
Key Wordsresearch; supply chain; postponment; multistage stochastic programming
AbstractSupply chain management has been widely developed through the evolution of manufacturing, distribution, forecasting and customer behavior, encouraging the introduction of postponement strategies in its various forms. At these strategies, semi-finished goods are stored in certain operations of the chain, called decoupling points, waiting for the placement of demand orders, which trigger production flows from decoupling points to the remainder operations. Such a design problem facing the speculation/postponement paradigm must intrinsically include elements that "unveil" demand orders when they are placed, that is, the modelling approach should keep demand orders as random variables until their placement, when they are disclosed. This work proposes a multi-stage stochastic programming model that decides the optimal allocation of decoupling points, as well as a process selection among alternative designs for any general supply chain case, where the stochastic parameters, demands by period and product, are represented through a scenario tree, which is in turn generated using the forecasting. Both a risk-neutral model and a risk-aversion approach with stochastic dominance constraints are presented and solved with multi-stage instances of test cases based on real manufacturing problems defined in collaboration with the Accenture consultancy company.
URLClick Here
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Optimising data analytics for industry 4.0

Publication TypeConference Paper
Year of Publication2018
AuthorsF.-Javier Heredia
Conference NameMaths for Industry 4.0
Conference Date19/02/2018
Conference LocationBarcelona
Type of WorkRound table
Key Wordsresearch,; industrial mathematics; industry 4.0; BGSMath
Abstract“Maths for Industry 4.0” will showcase how academic excellence at BGSMath is helping companies becoming digital. Join us to learn about successful collaborative initiatives, such as industrial doctoral theses, as well as the range of expertise you could benefit from. The workshop will be closed by a round table on Data Analytics. Our experts will discuss common challenges and trends across sectors, and how mathematical creativity enable solutions for supply chain, risk management, control and monitoring. This activity belongs to the Mobile Week Barcelona and it’s an open space for reflexion on digital transformation through art, science and technology.
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Maths for Industry 4.0

Maths for Industry 4.0The Barcelona Graduate School of Mathematics (BGSMath ) organized last February 19 2018 the workshop "Maths for Industry 4.0 " to showcase how academic excellence at BGSMath is helping companies becoming digital through several successful collaborative initiatives, such as industrial doctoral theses or consultancy and development projects of the BGSMaths's research groups in Data Science and Optimization. The workshop will be closed by the round table "Optimising data analytics for industry 4.0" where I was invited to participate as expert in supply chain optimization. This activity is embedded into the Mobile Week Barcelona and it's an open space for reflexion on digital transformation through art, science and technology. More photos of the event at this link .

New website for the research project "Strategical Models in Supply Chain Design"

 A new website for the research project Strategical Models in Supply Chain Design has been deployed at

https://gnom.upc.edu/en/projects/supply-chain/smscd-2017

This site is intended to improve the comunication between the different partners of the project (UPC-Accenture Analytics Barcelona - Accenture Labs Silicon Valley) and to show the progress of this project. All the documentacion related with the project is going to be available at this site (meetings, reports, papers, conference contributions), although some of them will be secured. If you would like to acess to some protected document please send an e-mail to f.javier.heredia@upc.edu

Rebalancing stocks among retail points of sale

Publication TypeTesis de Grau i Màster // BSc and MSc Thesis
Year of Publication2018
AuthorsSandra Orozco Martín
DirectorRoman Buil; F.-Javier Heredia; Elena Fernández
Tipus de tesiMSc Thesis
TitulacióInteruniversity Master in Statistics and Operations Research UPC-UB
CentreFaculty of Mathematics and Statistics
Data defensa19/01/2018
Nota // mark10 MH (A+)
Key Wordsteaching; VRP; metaheuristics; MSc Thesis
AbstractIn thisThesis, a variant of the Vehicle Routing Problem is considered where products are distributed from a depot to multiple retail stores using capacitated vehicles and not only the transportation cost but also the lost sales resulting from stock-outs at each location are minimized. Given that the real demand of a particular product at some location during a given time period can only be rougthly estimated, a deterministic and dynamic solution is proposed. This solution is divided into two phases: (i) an overnight optimization determines the set of retailers assigned to each vehicle and computes the optimal routes using the available information; (ii) a dynamic model is used separately on each vehicle in order to reoptimize its path according to the new information made available during the execution of the routes. Two exact formulations and two metaheuristics are proposed for the first phase; an exact formulation is implemented for the second phase. Moreover, an end-to-end solution is developed through the implementation of a visualization tool in R Shiny, which uses MySQL databases and shell calls to AMPL to simulate the process of a whole day.
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A new contribution on incorporating additive manufacturing to product supply chains

 A new result of the research project Digitalizing Supply Chain Strategy with 3D Printing with Accenture TechLabs and Center for Analytics has been presented in the Manufacturing Engineering Society International Conference 2017 , MESIC 2017. The study compares different possible production strategies for a product (via conventional technologies and Additive Manufacturing) and assesses the degree of postponement that it would be recommended in order to meet a certain demand distribution. The problem solving is calculated by a program containing a stochastic mathematical model which incorporates extensive information on costs and lead times for the required manufacturing operations. This study was published in Procedia Manufacturing.  

Comparison of production strategies and degree of postponement when incorporating additive manufacturing to product supply chains

Publication TypeProceedings Article
Year of Publication2017
AuthorsJ. Minguella-Canela; A. Muguruza; D.R. Lumbierres: F.-Javier Heredia; R. Gimeno; P. Guo; M. Hamilton; K.Shastry, S.Webb
Conference NameManufacturing Engineering Society International Conference 2017, MESIC 201
Series TitleProcedia Manufacturing
Volume13
Pagination754-761
Conference Start Date18/06/2017
PublisherElsevier
Conference LocationVigo, Spain
EditorJorge Salguero, Enrique Ares
ISSN Number2351-9789
Key WordsAdditive Manufacturing; Ultra-postponement; Supply Chain; research; paper
AbstractThe best-selling products manufactured nowadays are made in long series along rigid product value chains. Product repetition and continuous/stable manufacturing is seen as a chance for achieving economies of scale. Nevertheless, these speculative strategies fail to meet special customer demands, thus reducing the effective market share of a product in a range. Additive Manufacturing technologies open promising product customization opportunities; however, to achieve it, it is necessary to delay the production operations in order to incorporate the customer’s inputs in the product materialization. The study offered in the present paper compares different possible production strategies for a product (via conventional technologies and Additive Manufacturing) and assesses the degree of postponement that it would be recommended in order to meet a certain demand distribution. The problem solving is calculated by a program containing a stochastic mathematical model which incorporates extensive information on costs and lead times for the required manufacturing operations.
URLClick Here
DOIhttps://doi.org/10.1016/j.promfg.2017.09.181
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Comparison of production strategies and degree of postponement when incorporating additive manufacturing to product supply chains

Publication TypeConference Paper
Year of Publication2017
AuthorsJ. Minguella-Canela; A. Muguruza; D.R. Lumbierres; F.-Javier Heredia; R. Gimeno; P. Guo; M. Hamilton; K. Shastry; S. Webb
Conference NameManufacturing Engineering Society International Conference 2017, MESIC 2017, 28-30
Conference Date28-30/07/2017
PublisherElsevier
Conference LocationVigo, Spain
Type of WorkContributed presentation
Key Wordsresearch; Additive Manufacturing; Ultra-postponement; Supply Chain; stochastic programming
AbstractThe best-selling products manufactured nowadays are made in long series along rigid product value chains. Product repetition and continuous/stable manufacturing is seen as a chance for achieving economies of scale. Nevertheless, these speculative strategies fail to meet special customer demands, thus reducing the effective market share of a product in a range. Additive Manufacturing technologies open promising product customization opportunities; however, to achieve it, it is necessary to delay the production operations in order to incorporate the customer’s inputs in the product materialization. The study offered in the present paper compares different possible production strategies for a product (via conventional technologies and Additive Manufacturing) and assesses the degree of postponement that it would be recommended in order to meet a certain demand distribution. The problem solving is calculated by a program containing a stochastic mathematical model which incorporates extensive information on costs and lead times for the required manufacturing operations.
URLClick Here
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